Automatic Aluminum Foil Container Production Line
Model: SEAC-63AS
Units: Automatic Feeder+Automatic 63Ton Press+Cavities Mould+Auto Stacker+Scrap Sucker& Presser.
It fit for all common size Aluminum Foil Container production requested. The Big capacity could to cover big range of size products. Lower power requested than other old model machines.
Specification:
1. Raw material: Aluminum foil; Thickness: 0.040mm~0.250mm;
Alloy: 8011, 8006, 3003, 3005 etc.;
2. Japan Inverter, PLC and 10inch touch screen control system;
3. Max. Width of Aluminum foil: 880mm;
4. Max. Diameter of Aluminum foil: 1000mm;
5. Core diameter of Aluminum foil: 76/152mm;
6. Working speed: 40-75 times/min;
7. Total Power: 12.5kw+2kw+2kw+1kw;
8. Compressed air needed: 0.5- 0.8 Mpa, 0.2m3/min;
9. Install dimension: 7100*2600*3500mm;
Technical Data:
Max. Container size: Single cavity 550*400*100mm;
Slide block stroke: 180-260mm;
Slide block dimension: 380*145mm;
Automatic mould adjust unit: 0.5kw;
Work plate dimension: 1200*900mm; 2plate thickness 100/50mm;
Mould handle hole dimension: 50*60mm(Diameter*Depth);
Power: 4P, 380V or 220V, 50Hz /60Hz;
Net weight: 10, 500kg.
Let us use the popular 450ml container as an example
If this 450ml mould is Four cavities, 63Ton production line speed work with Auto stacker is 60times per min., Each weight 6.3g ,The scrap cutting rate three cavities design is around 15.2%, four cavities 14.6% and five cavities scrap rate is 14%. and suppose products is 100% good ;
(1)Required Aluminum foil size :Width 782mm*Thickness 0.063mm ;(If the material arrive your factory total cost is 2600usd/Ton) Maybe cheaper !!!
(2)Each day,you are running 20 hours to produce the container;Each machine one labour to control)
According this,our machine can make 288000pcs one day,and Consumes 2.125 tons of Aluminum foil
Scrap Aluminum foil price in your market about 1000usd per ton; do not forget that 14.6% scrap is also your profit.
Scrap 2.125T*14.6%=310kg about per day , so, the scrap profit is about 310usd per day
SE have the Press model: 55Ton, 63Ton, 80Ton,110Ton Common Feeder and Embossing Feeder ,Common Conveyor and Auto Stacker for your option. SEAC-63 is the perfect model to produce food containers. The container's quality accord to the International Environment Protect Standard.
The Embossing Feeder is a nice design, it's a amphibious feeder,it could embossing the foil together feeding;and you can use it only to feeding foil, only need to adjust the emboss unit,so easy !
Auto Stacker will help you upgrade company capacity level and save labour cost !
SEAC-63A adopts higher precision customized C-Type Six-Face Guide Rail Mechanical Press. Mainly use for Wrinkle Wall Container production. The software and hardware of the whole production line adopt Mechatronics design, which is beautiful and generous. The whole automatic production line is mainly composed of Feeder, Press, Stacker and Scrap System unites. The electrical control system of the whole production line is divided into two parts: the integrated electrical control cabinet of three units of Feeder, Press and Scrap System adopts independent system design, which is safe and anti-interference. The touch screen is hung on the left side of the Press, which is convenient for operation and does not occupy space; The electrical cabinet of the Stacker is installed on one side of the Stacker to independently control all parameter settings and operation. The PLC program logic of the whole production line is perfectly matched, which greatly improves the Production Efficiency of the whole machine and the Rationality of Program Control logic, and is more smart humanized.
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Model
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SEAS-63T (1-4Cavities)
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Nominal Force
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630KN
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Main Motor
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11KW, SIEMENS
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Stroke Range
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150-260mm
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Adjustable Speed
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30-80times/min.
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Electromagnetic pressure regulating valve
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10sets (2*5cacities)
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Bed Plate Dimension
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L1200xW920mm,2sets movable plate
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Max.Mould Dimension
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L1200xW880xH450mm
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Number of Air Tank
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5units
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Press Lubricant Solution
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Liquid Hydraulic Oil, Automatic Cycle
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Max. Width of Foil Passage
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900mm
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Feeder Tension Control
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Automatic by Ultrasonic Sensor
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Max.Diameter of Foil Roll
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600-1500mm
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Feeder Precision Control
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±0.1mm, Servo System
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Stacker Belt Size
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L2000xW900mm
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Min.Size Stack Available
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120x120mm
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Products Stacking Size
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Three lane: L500xW800xH350mm
Four lane: L500xW400xH350mm
Five lane: L500xW250xH350mm
Six lane: L500xW190xH350mm
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Lifting System
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SMC Servo Cylinder
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Main Electric Brand
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SMC,OMRON,
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Production Line Dimension
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8000x2500x3650mm
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Production Line Weight
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11,500KGS
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High Configuration Mitsubishi FX5U-64M PLC
stronger function, more stable and faster response, and 30 sets of mould processing parameters are stored and memorized.
Cantilever touch screen control system
Adopt Cantilever Rotatable Integrated Touch Screen Control Structure: more flexible, safer and less space than the traditional mobile console.
High precision work table
The worktable adopts split 8 groups of lifting steel balls: one worker can unload the mould and change the mould within 15 minutes, which is really fast and labor manpower saving
Aluminum Foil Feeder
There are four models of Aluminum Foil Feeder: Common Version C, Common Embossing Version E, Smooth Wall Version S and Flexo Flagship Version P.
Aluminum Foil Container Stacker
Auto Stacker is a necessary part for the production of aluminum foil containers to achieve full automation. As aluminum foil
containers are widely used in the field of wash free food packaging, manual collection of each product is bound to pollute the product twice, which can not ensure food safety. In addition, the aluminum foil container is very easy to deform in the process of manual collection, counting and packaging, resulting in many deformation traces on the product surface and unsightly. Auto Stacker can be customized according to different product
shapes. The switching and adjustment between different molds is simple and fast, which can greatly reduce the Labor Intensity and Labor Cost of workers, improve efficiency and improve the profit space of products.
Automatic Foil Scrap Hydraulic Baler
The Automatic Aluminum Foil Scrap Hydraulic Baler System is an indispensable part of the Automatic Aluminum Foil Container
Production Line. Without the Scrap system, the production line will not be able to produce fully automatically, the speed of feeding
production will be greatly reduced, and there will be messy scrap foil garbage around the equipment, which will seriously affect the safety and environment of production management. At the same time, the purchase price of uncompacted scrap foil is far lower than that of neatly compacted scrap foil.
1: Warranty for machines and moulds?
A: We gurantee a period of 24 months from the date of machine & mould installation and setting to work.
2.Q: What about leadtime ?
A: Normally the leadtime is 60days after we receive the deposit and confirm the details. All the press machines we use is the best quality in China Yangli brand. The press machine leadtime from Yangli is 50days, the best leadtime we can give is 60days.
3.Q: What's the lead time for moulds?
A: Normally the mould leadtime is 45 days after we confirm all the details with customer. Our professional mechanical enginners from Austria will design the mould according to the samples from customer, or by the specifications offered by customers.
4.Q:What kinds of mould you can make? and what is your strong point for the moulds?
A: we can make wrinkle wall mould and smooth wall mould both. For wrinkle wall mould we can make, 7-9" pan, fish pan, bbq pan. For smooth wall mould we can make muffin cup, and cake cup, tar cup,etc. We can also make 2 or 3 and 4 compartment conatiner moulds as long as you offer us sample or specifications.
5: How to purchase raw material or lubricating oil?
A: SE can support every purchase work for all our customers, to help you set up a matured factory at the fast step.
6:How to install machine and train our staff on our factory?
A: Yes, we do. We'll send our engineers to your factory to install, test machines and give your workers training guidance.
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